Functional Features
◆ Supports voltage range of 9V to 36V, rated output current of 5A |
◆ Supports potentiometers, analog signals, logic levels, switch values PWM、 Frequency, pulse signal, RS485 multiple input signals |
◆ Supports multiple speed control modes including duty cycle speed regulation (voltage regulation), torque control (steady current), speed closed-loop control (steady speed), and position closed-loop control (angle/distance control) |
◆ Support motor speed measurement, support motor stall detection/stall limit stop |
◆ Supports analog signal voltage range configuration and logic level voltage configuration. Analog signals support a voltage range of 0-3.3V, and logic levels can support voltages such as 0/3.3/5/12/24V; Support analog signal linearity adjustment and logic level threshold configuration |
◆ Extremely small PWM dead zone, only 0.5us, PWM effective range 0.1%~100% |
Support RS485 multi machine communication, support MODBUS-RTU communication protocol, facilitate communication control for multiple controllers (such as PLC), support communication interruption and shutdown protection |
◆ Supports acceleration and deceleration buffer time and acceleration control, can automatically accelerate and decelerate within a specified stroke, and accurately locate |
Motor current PID regulation control, current control accuracy of 0.1A, maximum starting/load current and braking (braking) current can be configured separately; Support motor overload and locked rotor current limiting to prevent motor damage caused by overcurrent |
◆ Support external limit switch limit and locked rotor limit |
◆ 18kHz PWM frequency, no PWM noise during motor speed regulation |
Signal interface overvoltage protection, signal interface can withstand up to 25V voltage |
◆ Using ARM Cortex-M3@72MHz processor |
Principle Overview
This driver uses advanced motor current precise detection technology, inductive brushless motor self speed measurement, inductive brushless motor rotation position detection, regenerative current constant current braking (or braking) technology, and powerful PID regulation technology to perfectly control the smooth forward and reverse rotation, commutation, and braking of the motor,Real time control of output current to prevent overcurrentAccurate control of motor speed and rotational position, with short motor response time and low recoil force.
Motor acceleration and deceleration control:The soft start method with automatic current regulation and automatic acceleration control allows the motor to start quickly and smoothly with minimal recoil. Support acceleration and deceleration time and acceleration configuration. |
Motor brake control:The energy consumption braking method with automatic current regulation has a short motor braking time without strong impact vibration. Support brake current configuration. |
Motor commutation control:The process of switching between forward and reverse rotation of the motor is controlled internally by the driver, which automatically performs deceleration, soft braking, and soft start control. No matter how frequently the commutation signal changes, it will not cause damage to the driver or motor. |
Motor speed control:By detecting the speed and rotational position through Hall signals, PID regulation algorithm is used for closed-loop control, supporting two stable speed modes: speed closed-loop control and time position closed-loop control. |
Motor position control:By detecting the rotational position through Hall signals, PID adjustment algorithm is used for position closed-loop control, and energy consumption braking method is used for deceleration. |
Motor torque control:Control the motor torque by adjusting the output current. |
Motor overload and locked rotor protection:When the motor is overloaded, the driver will limit the current output, effectively protecting the motor; When the motor is stuck, the driver can detect this state and brake the motor. |
Internal interference suppression:The coupling between the drive circuit and the control circuit through interference consumption and transient interference suppression can effectively ensure that the control circuit is not affected by the interference of the drive circuit. |
Technical Parameter
project | parameter |
---|---|
Power input voltage |
DC 8V~40V |
output current | 5A |
maximum output current | 7A |
Maximum soft braking current | 3A |
Number of output channels | one way |
Potentiometer resistance value | 10K~50K |
Voltage endurance range of input signal interface | -0.5V~25V (excluding fault/completion signal output port) |
Single ended analog signal range | Any voltage within the range of 0-3.3V |
Differential analog signal range | -Any voltage within the range of 3.3V to+3.3V |
Logic level voltage range | Any within the range of 0-24V, including LvTTL, TTL, HvTTL, etc |
RS485 communication parameter range | Baud rate 1200~115200bps, data bit 8, supports odd, even, and no parity, with a total of 2 parity and stop bits |
Support for Modbus | Supports Modbus RTU, 03H, 06H, 10H function codes, configurable slave address range 1-128, supports broadcasting |
Current detection resolution | 0.04A |
Steady current control accuracy | 0.1A |
Duty cycle speed range | -100.0%~0,0~100.0% |
Stable speed control adjustment range | -32768Hz~32767Hz |
Position control adjustment range | -2147483648~2147483647 |
Range of torque control adjustment | 0.5A~7A |
Limit control | support; Can be connected with two external limit switches for limit or locked rotor limit |
Soft start/soft brake | support; Can limit current starting, braking, and set acceleration/deceleration time and acceleration |
Overcurrent/blockage protection | support; Overcurrent limited current output; Stop the machine during stalling |
Reverse power protection | support; Use diode anti reverse connection |
Short Circuit Protection | not have |
Braking action time | Soft braking usually takes 0.1s to 0.3s |
Operating temperature of motherboard | -25℃~80℃ |
External dimensions | 70mm×65mm×21mm |
interface definition
Attention: Do not connect the wiring of the power or motor interface with potentiometers, limit switches, or communication interfaces, otherwise it may burn out some components of the driver.
Configuration of dip switch
1. Configuration of control mode
SW1-SW7 | SW8 | control mode |
---|---|---|
arbitrary | OFF | Digital/Analog Signal Control Method |
slave address | ON | 485 communication control mode |
2. Signal source selection
SW4 | SW5 | SW8 | signal source |
---|---|---|---|
OFF | OFF | OFF | potentiometer |
ON | OFF | OFF | analog signal |
OFF | ON | OFF | PWM/Pulse/Frequency |
ON | ON | OFF | Built-in program |
3. Configuration of motor rated current
SW1-SW3 | SW4-SW7 | SW8 | Rated current value of motor |
---|---|---|---|
OFF OFF OFF | arbitrary | OFF | Rated current using 485 configuration, default 4.9A |
ON OFF OFF | arbitrary | OFF | 1A |
OFF ON OFF | arbitrary | OFF | 2A |
ON ON OFF | arbitrary | OFF | 3A |
OFF OFF ON | arbitrary | OFF | 4A |
ON OFF ON | arbitrary | OFF | 5A |
OFF ON ON | arbitrary | OFF | 6A |
ON ON ON | arbitrary | OFF | 7A |
3. Configuration of working mode
SW4-SW5 | SW6-SW7 | SW8 | Speed Control |
---|---|---|---|
Not simultaneously ON | OFF OFF | OFF | Duty cycle speed regulation |
ON OFF | OFF | torque control | |
OFF ON | OFF | Speed closed-loop control | |
ON ON | OFF | Position closed-loop control | |
Simultaneously ON | OFF OFF | OFF | Motor Learning |
ON OFF | OFF | Travel itinerary for learning | |
OFF ON | OFF | Preset speed control | |
ON ON | OFF | reserve |
Typical Connection Example
1. Connection method of single potentiometer duty cycle/closed-loop speed control with incremental motion control
The working process of using potentiometer speed regulation in jog control mode is as follows: press B1, the motor rotates forward, and use potentiometer speed regulation; B1 pops up, the motor stops; When the motor stops after the forward limit is reached, pressing B1 again is ineffective; Press B2 to reverse the motor and use the potentiometer to adjust the speed; B2 pops up, the motor stops; When reversing the limit, the motor stops, and pressing B2 again is ineffective.
2. Dual potentiometer duty cycle/closed-loop speed regulation connection method
The dual potentiometers of this connection can be divided into independent control and cooperative control. When it is independent control, the forward and reverse rotation of the motor are regulated separately. The motor can be enabled and the direction of rotation can be switched by the switch, and the forward and reverse rotation is limited by the limit switch; When coordinating gear control, set the voltage of potentiometer 2 as the reference voltage and adjust the voltage of IN1 and IN2 for motor speed and direction adjustment.
3. Single chip PWM signal duty cycle/closed-loop speed control method connection
The working process of this connection method is: connect the power supply ground of the microcontroller to the COM port of the driver module; The IN1 pin is connected to the PWM output of the microcontroller for speed regulation; IN2 and IN3 are connected to two IO ports of the microcontroller to control the forward and reverse rotation of the motor and emergency braking.
4. Connection of single-chip microcomputer pulse signal position control
The working process of this connection method is: connect the power supply ground of the microcontroller to the COM port of the driver module; IN1 is connected to the IO1 of the microcontroller to determine the number of pulses used for motor position control; VO is connected to the IO0 of the microcontroller to complete signal control; IN2 and IN3 are connected to two IO ports of the microcontroller to control the forward and reverse rotation of the motor and emergency braking. Note: The VO output is a 3.3V logic level. If the microcontroller does not accept the 3.3V logic level, it needs to be converted to a 5V logic level.
5.Connection method of PLC analog signal duty cycle speed regulation
The working process of this connection method is: IN1 is connected to the AO port of the PLC for speed regulation; IN2 and Y2 of PLC control the forward rotation of the motor; Connect IN3 to Y1 of PLC to control motor reversal.
6. Connection method for PLC pulse signal position control
The working process of this connection method is: IN1 is connected to Y3 of the PLC to determine the number of pulses used for motor position control; IN2 and IN3 are connected to two IO ports of the microcontroller to control the direction of the motor and emergency braking; After connecting a 240 Ω resistor in series with VO, an optocoupler is indirectly connected to COM. The optocoupler output is connected to+24V and X1 of the PLC, which is used to feedback the completion signal to the PLC.
7.485 Communication Multi machine Control Connection
The 485 communication lines of each drive are connected in parallel in the A-A and B-B directions, followed by a 485 master station. The 485 master station independently operates each drive based on the slave station address configured by the drive. The address configured for each drive should be unique and cannot be duplicated with other drives.
Dimension definition
The dimensions are 70mm x 65mm x 21mm. The diameter of the installation hole is 3mm, and the distance from the center of the installation hole to the side is 3.4mm.
model |
Maximum compatible motor |
Maximum current/rated current |
Maximum current for energy consumption braking |
brake |
control signal |
Product size |
AQMD3605BLS (Exquisite size) |
12V-30W 24V-85W 36V-125W |
7A/5A |
3ADo not use high currentFrequent brake reversing |
Non braking resistor braking method |
one/twoPotentiometer0~3.3VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
70mm×65mm×21mmbare board |
AQMD2408BLS-M (485protect/Overheat protection/Voltage detection/High starting torque. The main materials are made of domestically produced original equipment) |
12V-50W 24V-135W |
16A |
3ADo not use high currentFrequent brake reversing |
Non braking resistor braking method |
one/twoPotentiometer0~3.3VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
55mm×55mm×17mm bare board |
10A |
||||||
AQMD3608BLS |
12V-50W 24V-135W 36V-200W |
10A/8A |
3ADo not use high currentFrequent brake reversing |
Non braking resistor braking method |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
92mm×87mm×30mmbare board perhaps 115mm×90mm×40mm Plastic casing |
AQMD6010BLS |
12V-60W 24V-170W 36V-250W 48V-335W 60V-420W |
12A/10A |
6A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
136mm×82mm×45mm |
AQMD6010BLS-A (485Isolation and terminal upgrade) |
||||||
AQMD6010BLS-A1 (485quarantine/Overheat protection/Voltage detection/High starting torque) |
12V-60W 24V-170W 36V-250W 48V-335W 60V-420W |
20A |
6A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
136mm×82mm×45mm |
12A |
||||||
AQMD6010BLS-B2 (485protect/Overheat protection/Voltage detection/High starting torque. The main materials are made of domestically produced original equipment) |
12V-60W 24V-170W 36V-250W 48V-335W 60V-420W |
20A |
6A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
136mm×82mm×45mm |
12A |
||||||
AQMD6015BLS-A1 (485quarantine/Overheat protection/Voltage detection/High starting torque) |
12V-90W 24V-250W 36V-370W 48V-500W 60V-630W |
30A |
6A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
136mm×82mm×45mm |
20A |
||||||
AQMD6020BLS (485quarantine) |
12V-100W 24V-270W 36V-400W 48V-540W 60V-670W |
20A/16A |
6A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
160mm×96mm×55mm |
AQMD6030BLS (485quarantine) |
12V-180W 24V-500W 36V-750W 48V-1000W 60V-1250W |
35A/30A |
20A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
178mm×108mm×68mm Aluminum alloy casing |
AQMD6030BLS-A1 (485quarantine/Overheat protection/Voltage detection/High starting torque) |
12V-180W 24V-500W 36V-750W 48V-1000W 60V-1250W |
50A |
20A |
Comes with |
one/twoPotentiometer0~3.3/5/10VAnalog signal0/3.3/5/24VLogic levelswitch, buttonsPWMPulse, frequency、RS485 |
178mm×108mm×68mm Aluminum alloy casing |
35A |
||||||
AQMD6020BLS-P (Programmable) |
12V-100W 24V-270W 36V-400W 48V-540W 60V-670W |
20A/16A |
20A |
Comes with |
RS485Customize the process |
160mm×96mm×55mm |
AQMD6030BLS-P (485Isolation, programmable) |
12V-180W 24V-500W 36V-750W 48V-1000W 60V-1250W |
35A/30A |
20A |
Comes with |
RS485Customize the process |
178mm×108mm×68mm Aluminum alloy casing |
Category: Standard Products